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2024 Aluminum Square Bar

2024 aluminum square bar is a high-strength aluminum alloy widely used in aerospace, automotive, machinery, and industrial fields. Its primary feature is its excellent mechanical properties, particularly its outstanding performance under high loads and impact. Although 2024 aluminum alloy has extremely high strength, its corrosion resistance is relatively poor, so appropriate protective measures need to be considered during use.

2024 aluminum square bar

2024 Aluminum Square Bar Material Properties

  • Strength: 2024 aluminum is renowned for its high strength, making it one of the strongest materials in the aluminum alloy family, capable of withstanding significant mechanical loads.
  • Heat Resistance: Excellent heat resistance allows it to maintain structural stability in medium to high-temperature environments.
  • Fatigue Performance: 2024 aluminum has outstanding fatigue strength, making it ideal for applications requiring high strength and fatigue resistance.
  • Corrosion Resistance: Compared to other aluminum alloys (such as 5052, 6061), 2024 aluminum has relatively poor corrosion resistance, but surface treatments (e.g., anodizing) can improve its corrosion resistance.
  • Machinability: Suitable for mechanical processing, cold working, and heat treatment. It can be easily cut, extruded, and drilled.
  • Weldability: Welding performance is relatively low, but special techniques can overcome this limitation.
  • Surface Treatment: Compatible with various surface treatment methods, including anodizing, electroplating, and polishing.

Square Bar 2024 Aluminum Temper

  • T4: Solution heat-treated and naturally aged, offering moderate strength and good ductility, suitable for applications requiring subsequent forming or machining.
  • T351: Solution heat-treated, stress-relieved by stretching, and naturally aged, providing higher strength while maintaining some ductility, ideal for high-strength structural components.

2024 Aluminum Square Bar Sizes & Specifications

Raw material forms: Available in full-size materials and can be custom cut to length based on customer requirements to accommodate various design and manufacturing needs.

grade condition shape temper size range specification
2024 Cold Finished Rounds T351 1/2" - 8" AMS 4120 / ASTM B-211
T4 3/16" - 7/16"
Hexagons T351 1/2" - 2"
T4 3/16" - 7/16"
Squares T351 1/2" - 4"
T4 1/4" - 3/8"
Flats T351 1/2"x 3/4" - 4"x 6"
T4 1/8"x 1" - 3/8"x 6"

2024 Aluminum Square Bar Processing Forms

Features 2024 Extruded Aluminum Square Bar Cold-Processed 2024 Aluminum Square Bar
Surface Quality Smooth and uniform Smoother and higher quality
Dimensional Accuracy High Extremely high
Hardness High Higher
Processing Difficulty Medium Higher
Application Scenarios Large components, general structural parts High-precision, high-strength mechanical and aerospace components

2024 Extruded Aluminum Square Bar

Processing Method:

The 2024 aluminum alloy billet is heated to a specific temperature and extruded into square bar shapes through specific dies in an extrusion press.

During the extrusion process, precise die design ensures the cross-sectional shape and dimensional accuracy of the square bar.

Features:

  • Smooth Surface: The extrusion process results in a smooth and uniform surface, suitable for applications requiring high-quality appearance.
  • High Dimensional Accuracy: Due to precision dies, the cross-sectional dimensional error of extruded square bars is minimal, making them suitable for parts with strict dimensional requirements.
  • Large Size Production: The extrusion process is ideal for producing large-size and long rectangular bar materials.
  • Versatility: After extrusion, it can be further processed, such as cutting, drilling, and surface treatment.

Cold-Processed 2024 Aluminum Square Bar

Cold-Processed Square Bar: Produced through cold processing methods, offering higher hardness and more precise dimensions.

Processing Method:

Cold processing (such as cold drawing, cold rolling, or cold forging) is applied to extruded square bars to further enhance material hardness and dimensional accuracy.

During the cold processing, no heating is required, and mechanical force is used to alter the shape and dimensions of the material.

Features:

  • Higher Hardness: Cold processing increases the work hardening of the material, resulting in higher strength and wear resistance during use.
  • More Precise Dimensions: Cold-processed square bars feature tighter dimensional tolerances, suitable for high-precision applications.
  • Superior Surface Quality: Cold processing results in a smoother surface, reducing the complexity of subsequent processing.
  • Excellent Machinability: Cold-processed 2024 aluminum square bars perform exceptionally well in precision machining, such as cutting, drilling, and milling.

2024 Aluminum Square Bar Applications

Field Application Description
Aerospace Structural Components 2024 aluminum square bar is used in the manufacture of aircraft wings, fuselage frames, and tail components, capable of withstanding various pressures and stresses encountered during flight.
Fasteners and Connectors 2024 aluminum square bar is widely used in aerospace-grade parts to meet the high strength and fatigue resistance requirements, ensuring secure connections between components.
Fuel System Components Due to its excellent heat resistance and strength, 2024 aluminum square bar is suitable for making critical fuel system components such as fuel pipes and valves, ensuring safe operation under high-temperature and high-pressure conditions.
Automotive Industry Racing Parts 2024 aluminum square bar is used to manufacture lightweight racing parts, such as chassis frames and suspension systems, significantly improving vehicle performance and fuel efficiency.
Engine Mounts 2024 aluminum square bar is used in the manufacture of engine mounts, capable of withstanding vibrations and shocks generated during engine operation, ensuring the safety and stability of the equipment.
Vehicle Body Components 2024 aluminum square bar is applied to produce various vehicle body components, helping to reduce overall vehicle weight and improve fuel economy.
Machinery & Industrial Heavy Equipment Parts 2024 aluminum square bar is used to manufacture mechanical components requiring high strength and fatigue resistance, such as gears and bearing housings, enhancing the performance and lifespan of machinery.
Industrial Molds 2024 aluminum square bar is used to manufacture the frames and bases of high-load molds, ensuring the stability and precision of the molds to meet the demands of high-strength forming.
Other Fields Construction Machinery 2024 aluminum square bar is used to manufacture key components such as crane supports, significantly improving operational efficiency and safety.
Ship Components 2024 aluminum square bar is suitable for ship parts that require both high strength and low weight, ensuring the stability and durability of the vessel during navigation.

2024 Aluminum Square Bar Advantages

Available in full-size and custom-cut lengths to meet different customer needs.

Suitable for applications that require high strength and excellent fatigue performance.

Flexible surface processing to suit special purposes.

2024 aluminum square bar is a versatile material, especially advantageous in applications requiring high strength and lightweight solutions.

Grade 2024 Bar Typical Mechanical Properties (Not For Design)

GRADE TENSILE- KSI YIELD- KSI ELONGATIO- % BRINELL HARDNESS
2024 68 47 19 120

2024 Aluminum Square Bar Chemistry (range or maximum in %)

GRADE SI FE CU MN MG CR ZN TI
2024 0.50 0.50 3.8/4.9 0.30/0.90 1.2/1.8 0.10 0.25 0.15

2024 Aluminum Square Bar Stock List

Description Alloy Temper Processing method Profile Shape
0.25" Aluminum Square Bar 2024-T4-Cold Finish 2024 T4 Cold Finished square bar
0.5" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
0.75" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
1" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
1.25" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
1.5" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
1.75" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
2" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
2.5" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
3" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar
4" Aluminum Square Bar 2024-T351-Cold Finish 2024 T351 Cold Finished square bar

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