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6063 Extruded Aluminum Square Tube

The 6063 extruded aluminum square tube is made from 6063 aluminum alloy through the extrusion process, forming a square cross-section aluminum tube.

The 6063 extruded aluminum square tube is primarily made of 6063 aluminum alloy, which is known for its excellent extrudability, corrosion resistance, and weldability. It is commonly used in construction, transportation, machinery, and aerospace applications.

Characteristics Description
High extrudability 6063 aluminum alloy has excellent extrudability, making it suitable for producing profiles with complex cross-sections.
Excellent corrosion resistance This alloy has good corrosion resistance to moisture and marine environments, making it suitable for outdoor and marine applications.
Good weldability 6063 aluminum alloy is easy to weld, making it suitable for applications that require welding.
Good surface treatment performance This alloy can be anodized, painted, or coated, enhancing both its appearance and durability.
Moderate strength and hardness While its strength and hardness are slightly lower than other high-strength aluminum alloys, it offers good structural strength suitable for most applications.

The 6063 extruded aluminum square tube is one of the most popular and widely used aluminum alloys, especially known for its excellent formability, surface finish, and corrosion resistance. It is a medium-strength alloy, mainly used in construction, decoration, and structural applications, especially in cases where appearance and long-term durability are critical.

6063 Extruded Aluminum Square Tube Characteristics

Strength

Compared to other structural aluminum alloys such as 6061, 6063 alloy has relatively lower strength, but it is sufficient for most construction and decorative applications.

Corrosion resistance

One of the outstanding features of 6063 aluminum alloy is its excellent corrosion resistance, making it an ideal choice for outdoor and marine environments. Its natural oxide layer prevents oxidation, and it can be anodized to enhance its durability and appearance.

Surface treatment

6063 extruded aluminum has an excellent surface finish, making it very suitable for anodizing, painting, or coating. It is frequently used in applications that require high-quality surface finishes, such as building facades, windows, and frames.

Machinability and manufacturability

This alloy is versatile in processing and forming. It is easy to extrude into various shapes, including square tubes, and can be easily cut, welded, and drilled. 6063 aluminum also performs well in bending and forming processes, making it a preferred choice for complex designs.

Lightweight

Like most aluminum alloys, 6063 is lightweight, offering significant advantages in applications where weight reduction is important, such as in structures and frames.

6063 Extruded Aluminum Square Tube Temper

Product Name Heat Treatment Process Mechanical Properties Applicable Applications
6063 T5 Extruded Aluminum Square Tube Heat treated and artificially aged High strength and corrosion resistance, moderate strength Suitable for light structural components, frames, window frames, door frames, mechanical structures, transportation, etc.
6063 T6 Extruded Aluminum Square Tube Solution heat treated and artificially aged, maximum strength Maximum strength, excellent corrosion resistance Used in applications requiring higher load-bearing capacity, widely used in aerospace, automotive, construction, bridges, and other high-strength structures
6063 T52 Extruded Aluminum Square Tube Solution heat treated and additionally aged Higher strength than T5, but lower than T6 Suitable for applications requiring higher strength, commonly used in construction and mechanical structures, ideal for applications that need higher strength but not the maximum strength of T6

6063 T5 Extruded Aluminum Square Tube

Features:

  • Heat Treatment Process: The 6063 aluminum alloy in T5 condition undergoes heat treatment and artificial aging. This process enhances the alloy’s strength, making it suitable for applications requiring moderate strength, though it has lower strength compared to the T6 condition.
  • Mechanical Properties: In the T5 condition, the 6063 aluminum alloy offers good strength and corrosion resistance, making it suitable for non-load-bearing structures that require moderate strength.

Applications:

  • Construction Industry: 6063 T5 aluminum square tubes are commonly used in building decoration, window frames, door frames, and other applications due to their good appearance, corrosion resistance, and ease of processing. They are often used as external decorative materials.
  • Mechanical Structures: Suitable for frame structures and support systems, especially where strength requirements are not particularly high.
  • Transportation: Widely used in lightweight vehicle bodies and frame structures.

6063 T6 Extruded Aluminum Square Tube

Features:

  • Heat Treatment Process: The 6063 aluminum alloy in T6 condition undergoes solution heat treatment and artificial aging, achieving the highest strength in this alloy series.
  • Mechanical Properties: In the T6 condition, 6063 aluminum alloy has excellent strength, hardness, and superior corrosion resistance, making it suitable for applications that require high load-bearing capacity.

Applications:

  • Aerospace: In the aerospace field, 6063 T6 aluminum square tubes are commonly used in high-strength frames, fuselage components, and internal structures, meeting both weight and strength requirements.
  • Structural Components: Used in high-strength construction structures or bridge construction, such as support frames, structural pillars, etc.
  • Automotive Manufacturing: Suitable for high-strength lightweight automotive components, such as vehicle frames and support structures.

6063 T52 Extruded Aluminum Square Tube

Features:

  • Heat Treatment Process: The 6063 aluminum alloy in T52 condition undergoes solution heat treatment and additional aging to improve the material’s strength and corrosion resistance, making it suitable for applications requiring higher strength.
  • Mechanical Properties: The T52 condition provides higher strength than T5 but slightly lower than T6, making it particularly suitable for applications where higher strength is needed but maximum strength is not required.

Applications:

  • Construction Industry: 6063 T52 aluminum square tubes are primarily used in the construction industry for applications that require higher strength and corrosion resistance, such as external facades, window frames, curtain walls, etc.
  • Mechanical Manufacturing: Suitable for mechanical structural components that require higher strength and durability, such as support frames, pillars, posts, etc.
  • Water Treatment and Pipeline Systems: Commonly used in some pipeline systems and water treatment facilities due to its corrosion resistance and high mechanical properties.

6063 Extruded Aluminum Square Tube Material Composition

6063 aluminum alloy is primarily composed of aluminum (Al) with additions of magnesium (Mg) and silicon (Si). These elements provide enhanced properties in terms of strength, corrosion resistance, and workability. The typical composition of 6063 aluminum is:

Element Percentage
Al 98.9
Cr 0.1 max
Cu 0.1 max
Mg 0.45 - 0.9
Fe 0.35 max
Mn 0.1 max
Si 0.2 - 0.6
Zn 0.1 max
Ti 0.1 max

Applications of 6063 Extruded Aluminum Square Tube

Construction Applications

  • Window and Door Frames: This alloy offers excellent surface finish and corrosion resistance, making it an ideal choice for window and door frames in commercial and residential buildings.
  • Curtain Walls: Due to its aesthetic appeal and ease of fabrication into precise dimensions, it is widely used in the construction of modern building curtain walls.
  • Railings: 6063 aluminum is commonly used for manufacturing railings on stairs, balconies, and terraces, known for its high strength and clean, attractive appearance.

Outdoor and Garden Structures

  • Fences and Gates: Due to its corrosion resistance and aesthetic appeal, 6063 aluminum is often used to produce garden gates and fences.
  • Gazebos and Awnings: With its lightweight and durability, it is the perfect choice for outdoor structures like gazebos and awnings, where both strength and appearance are important.

Signs and Display Stands

Advertising and Signage Frames: Due to ease of fabrication and attractive appearance, this material is widely used for outdoor signage frames and display structures.

Furniture and Fixtures

  • Furniture Frames: 6063 aluminum square tubes are commonly used for outdoor furniture frames due to their lightweight and attractive surface.
  • Shelving Units: It is also used in shelving and display units where both visual appeal and strength are important.

Transportation and Logistics

Truck Beds and Railings: The 6063 alloy offers a good strength-to-weight ratio and can be used for transport components, including truck beds and loading railings.

Marine and Coastal Environments

Ship and Dock Components: Due to its excellent corrosion resistance, 6063 aluminum square tubes are commonly used in marine environments, such as ship structures, docks, and piers.

Advantages of 6063 Extruded Aluminum Square Tube

  • Excellent Surface Finish: Capable of achieving smooth, high-quality surfaces, making 6063 aluminum square tube an ideal choice for aesthetic and decorative applications.
  • Corrosion Resistance: Highly suitable for use in harsh environments, such as coastal areas or outdoor environments that are frequently exposed to the elements.
  • Ease of Fabrication: This material is easy to cut, weld, and shape, making it a perfect choice for custom projects.
  • Lightweight: While not as strong as some other alloys, its lightweight property makes it suitable for applications where weight is a critical consideration.

Limitations of 6063 Extruded Aluminum Square Tube

  • Lower Strength: 6063 aluminum is not as strong as other alloys (such as 6061 or 7075), which may limit its use in heavy structural applications.
  • Susceptibility to Deformation: Due to its lower strength, 6063 aluminum square tube may be prone to deformation under heavy loads.

Manufacturing Process of 6063 Extruded Aluminum Square Tube

Aluminum square tubes are made by extrusion, where 6063 aluminum alloy billets are pressed into square cross-section tubes. During the extrusion process, the aluminum alloy billet is heated to high temperatures and then pushed through a mold to form the desired square profile.

  • Material Preparation: 6063 aluminum alloy billets are typically made from aluminum ingots or rods. The billets are cleaned and inspected to ensure there are no impurities or defects.
  • Heating: The aluminum alloy billets are heated to 450°C to 500°C to increase their plasticity, allowing them to be easily extruded through the mold.
  • Extrusion: The heated aluminum billets are fed into an extrusion machine, where high pressure is applied to push the billet through the mold and form the square aluminum tube. The shape and dimensions of the aluminum tube are carefully controlled during this process.
  • Cooling: After extrusion, the aluminum square tubes are cooled naturally or with water cooling to ensure their hardness and stability.
  • Cutting and Straightening: After cooling, the aluminum square tubes are cut to the required length and straightened to ensure their linearity.

6063 extruded aluminum square tubes are widely used and highly regarded in the construction and decorative industries due to their excellent formability, surface finish, and corrosion resistance. While their strength may be lower than other aluminum alloys, their lightweight and aesthetic qualities make them perfect for applications where both appearance and durability are important, such as windows, railings, signage, and furniture.

6063 Extruded Aluminum Square Tube Stock List

Description Alloy Temper Processing method Profile Shape
0.5" x 0.063" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
0.75" x 0.065" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
0.75" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
1" x 0.062" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
1" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
1.25" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
1.5" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
1.75" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
2" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
2" x 0.1875" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
2" x 0.25" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
3" x 0.25" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
3" OD x 0.125" Wall Aluminum Square Tube 6063-T52 Extruded 6063 T52 Extruded square tube
4" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
4" x 0.25" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
5" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube
6" x 0.125" Aluminum Square Tube 6063-T52-Extruded 6063 T52 Extruded square tube

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