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Radius Corner Aluminum Square Tube

Radius corner aluminum square tube differs from regular square tubes in that its corners feature a smooth curve design, eliminating sharp right angles. The radius corner aluminum square tube offers the rigidity and strength of a square tube while providing enhanced aesthetics and safety. It is typically used in applications where appearance, feel, and safety are of higher importance.

Radius Corner Aluminum Square Tube

Radius Corner Aluminum Square Tube Structure and Design

  • Appearance: Square cross-section with rounded corners. The corner radius can be customized according to requirements.
  • Radius Corner Design: Unlike regular square tubes, the radius corner aluminum square tube has smooth curves at the edges, enhancing aesthetics while removing sharp angles and reducing potential injury risks. The rounded design also makes the tube smoother to the touch, minimizing friction and the possibility of cuts.
  • Seamless: This aluminum square tube is typically extruded, with both the inner and outer surfaces being smooth and seam-free. This helps improve the tube's strength, stability, and corrosion resistance.

Radius Corner Aluminum Square Tube Materials and Alloys

  • 6061-T6 Aluminum Alloy: 6061 is one of the most commonly used aluminum alloys, known for its excellent strength, weldability, and corrosion resistance. It is widely used in structural applications that need to bear significant loads. The 6061-T6 radius corner aluminum square tube offers higher mechanical performance, making it ideal for applications requiring strength and long-term durability.
  • 6063-T52 Aluminum Alloy: 6063 alloy is renowned for its excellent corrosion resistance and good surface finish. It is widely used in decorative applications. The strength-to-weight ratio of 6063 is also excellent, making it suitable for applications that balance aesthetics and strength. The 6063-T52 alloy has good plasticity, making it suitable for extrusion and deep processing, and is often used in architectural decoration, furniture, frames, and other fields.

How to Measure Radius Corner Square Aluminum Tube

Radius Corner Square Aluminum Tube Measurement Drawing

Available Sizes for Radius Corner Square Aluminum Tube

DIE# A B R.1 R.2 WT/FT
6863 0.625 0.125 0.062 0.015 0.298
6395 0.740 0.049 0.047 0.015 0.161
6396 0.740 0.062 0.047 0.015 0.200
6150 0.750 0.049 0.031 0.020 0.165
2222 0.750 0.062 0.031 0.020 0.204
61056 0.750 0.065 0.062 0.010 0.210
2980 0.750 0.065 0.031 0.020 0.214
4739 0.750 0.090 0.020 0.015 0.285
2557 0.750 0.125 0.090 0.020 0.365
60069 1.000 0.040 0.156 0.116 0.174
60206 1.000 0.040 0.140 0.100 0.175
10156 1.000 0.045 0.064 0.062 0.206
60311 1.000 0.050 0.015 0.060 0.231
5821 1.000 0.060 0.125 0.093 0.259
60312 1.000 0.062 0.082 0.140 0.266
1931 1.000 0.062 0.093 0.041 0.271
4337 1.000 0.067 0.125 0.058 0.288
6346 1.000 0.080 0.040 0.032 0.353
2519 1.000 0.083 0.093 0.045 0.355
61350 1.000 0.095 0.010 0.030 0.414
61038 1.000 0.100 0.062 0.010 0.428
60382 1.000 0.125 0.010 0.062 0.529
2202 1.000 0.125 0.125 0.062 0.510
10203 1.000 0.125 0.188 0.062 0.493
3324 1.000 0.110 0.160 0.074 0.449
3325 1.000 0.110 0.160 0.219 0.493
61109 1.004 0.062 0.200 0.140 0.260
6199 1.026 0.075 0.093 0.041 0.277
61138 1.100 0.065 0.070 0.015 0.319
60321 1.125 0.065 0.156 0.091 0.314
60002 1.193 0.059 0.157 0.098 0.290
61054 1.210 0.090 0.275 0.150 0.429
60221 1.250 0.062 0.168 0.123 0.340
61052 1.250 0.065 0.140 0.075 0.355
6897 1.250 0.093 0.125 0.020 0.500
60222 1.250 0.094 0.062 0.015 0.518
60383 1.250 0.115 0.010 0.062 0.614
2725 1.250 0.125 0.090 0.020 0.665
8006 1.250 0.188 0.125 0.010 0.942
10013 1.375 0.062 0.140 0.078 0.376
10014 1.500 0.062 0.140 0.078 0.414
61162 1.500 0.062 0.015 0.032 0.429
7308 1.500 0.062 0.190 0.125 0.397
5314 1.500 0.125 0.125 0.063 0.814
10067 1.500 0.125 0.140 0.031 0.805
6316 1.500 0.188 0.125 0.020 1.169
2735 1.862 0.080 0.046 0.020 0.670
2734 2.000 0.063 0.109 0.046 0.570
2230 2.000 0.125 0.125 0.062 1.102
7223 2.000 0.125 0.250 0.125 1.052
2962 2.000 0.188 0.188 0.188 1.673
6713 2.000 0.188 0.438 0.250 1.501
6737 2.000 0.250 0.375 0.125 1.970
6400 2.500 0.083 0.125 0.063 0.952
6813 2.500 0.188 0.125 0.015 2.071
7822 2.500 0.250 0.282 0.094 2.628
6623 3.000 0.188 0.156 0.125 2.528
6649 3.000 0.250 0.312 0.063 3.203
7420 3.250 0.250 0.188 0.250 3.545
6864 4.000 0.188 0.437 0.249 3.307 @24’
7922 4.000 0.250 0.250 0.031 4.436
3846 4.000 0.375 0.188 0.250 6.553

Radius Corner Aluminum Square Tube Applications

  • Architecture and Decoration: Due to its aesthetic appearance and corrosion resistance, it is commonly used in door and window frames, awnings, canvas structures, architectural decoration, deck structures, and more.
  • Furniture and Home Goods: Used to produce various furniture components, frames, and decorative parts, such as chair frames, bookshelves, window frames, and more.
  • Safety and Protection: Due to the rounded corner design, which makes contact safer, it is widely used in safety railings, guardrails, sports facilities, warning sign frames, and other areas.
  • Sports Equipment: Widely used in sports equipment, frames, racks, conveyors, such as bicycle frames, fitness equipment, and more.
  • Automotive and Transportation Industry: Used in trailer decorations, automotive parts, brackets, trim, and more, enhancing appearance and durability.
  • Industrial Applications: Including mechanical parts, rails, supports, transport equipment, and more, providing good strength and load-bearing capacity.

Radius Corner Aluminum Square Tube Processing and Surface Treatment

  • Surface Finish: 6063 aluminum alloy provides excellent surface finish, which can undergo anodizing to achieve a more durable and aesthetically pleasing appearance. Common surface treatments include polishing, spraying, anodizing, and more.
  • Extrusion and Processing: Due to the good extrusion performance of 6061 and 6063 aluminum alloys, these aluminum square tubes can undergo various complex processes, including cutting, bending, welding, and coating, to meet various industrial needs.

Radius Corner Aluminum Square Tube Advantages

  • Strength and Safety: Compared to traditional square tubes, the radius corner aluminum square tube offers higher safety, as sharp corners are eliminated, reducing the risk of injury from sharp edges.
  • Aesthetics: The rounded corner design makes the product look more modern and elegant, suitable for applications with higher aesthetic requirements.
  • Corrosion Resistance and Durability: The 6061 alloy provides excellent corrosion resistance, making it suitable for various environments, especially outdoor applications.
  • Versatility: Suitable for multiple industries, including architecture, automotive, shipping, furniture, and more, offering both aesthetic appeal and functionality.

The Radius Corner Aluminum Square Tube, with its unique design, strength, and versatility, is ideal for various fields that require a balance of appearance and performance. Whether used in architectural decoration, furniture production, or as structural components for industrial, transportation, or safety purposes, it provides an exceptional solution.

Radius Corner Aluminum Square Tube Stock List

Description Alloy Temper Processing method Profile Shape
1" x 0.125" Aluminum Square Tube 6063-T52-Extruded Radius Corner 6063 T52 Extruded radius corner square tube
1.25" x 0.125" Aluminum Square Tube 6063-T52-Extruded Radius Corner 6063 T52 Extruded radius corner square tube
1.5" x 0.125" Aluminum Square Tube 6063-T52-Extruded Radius Corner 6063 T52 Extruded radius corner square tube
2" x 0.125" Aluminum Square Tube 6063-T52-Extruded Radius Corner 6063 T52 Extruded radius corner square tube
1" x 0.125" Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
1.25" x 0.125" Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
1.5" x 0.125" Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
2" x 0.12" Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
2" x 0.25" x 0.125" Radius Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
2" x 0.25" x 0.25" Radius Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
2" x 0.125" Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube
3" x 0.25" Aluminum Square Tube 6061-T6-Extruded Radius Corner 6061 T6 Extruded radius corner square tube

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