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Cold Finished Aluminum Tube

Cold Finished Aluminum Tube refers to aluminum tubes produced through cold working processes (such as cold drawing or cold rolling), mainly used in applications that require precise dimensions, tight tolerances, and high strength. Compared to heat-treated aluminum tubes, cold finished aluminum tubes typically have higher surface finish, more accurate dimensions, and more uniform wall thickness.

Method Description
Cold Rolled Aluminum Tubing Cold rolled aluminum tubing is formed by passing aluminum through rollers at room temperature, increasing its strength and improving its surface finish.
Cold Drawn Aluminum Tubing Cold drawn aluminum tubing is made by pulling aluminum through a die at room temperature, which improves its shape, enhances its mechanical properties, and produces a bright, smooth surface.

Both cold rolled and cold drawn aluminum tubing are processed at room temperature, but cold rolled tubing is mainly shaped by rollers and typically has larger dimensions, while cold drawn tubing is stretched through a die, offering higher precision and smaller diameters. Both processes enhance the strength and surface quality of the aluminum material, but cold drawn tubes generally have superior mechanical properties and smoother surfaces.

Cold Finished Aluminum Tubing

Characteristics of Cold Finished Aluminum Tubing

  • High Precision: Cold working allows precise control over the dimensions and tolerances of the aluminum tube at room temperature, making cold finished aluminum tubes more precise than heat-treated aluminum tubes, capable of meeting stricter requirements.
  • Increased Strength: During the cold working process, the metal grain structure of the aluminum tube changes, resulting in higher strength and hardness, making it suitable for applications that require higher mechanical loads.
  • Smooth Surface: The cold drawing or cold rolling process makes the surface of the aluminum tube smoother, reducing surface roughness, which is crucial for applications requiring a high surface finish.
  • Uniform Wall Thickness: Cold working allows precise control over the shape of the aluminum tube, resulting in uniform wall thickness, which is important for certain fine industrial applications.
  • Excellent Machinability: Cold finished aluminum tubing materials have better machinability, making them easier to process in subsequent operations such as cutting, drilling, and welding.

Cold Finished Aluminum Tube Product Series

Our cold finished aluminum tubing products include 7075, 7050, 6262, 6101, 6063, 6061, 6020, 6013, 5657, 5086, 5052, 5005, 3003, 2024, 2017, 2014, 2011, and 1100 series. We offer various specifications tailored to customer needs to meet different application scenarios.

  • Material: 5000, 6000, 7000 series aluminum alloys
  • Tube Shapes: Round aluminum tube, square aluminum tube, rectangular aluminum tube
  • Processing Methods: Cold rolling, cold drawing
  • Surface Treatments: Powder coating, brushing, anodizing, and polishing.

At HC Aluminum, our cold finished aluminum tube series are made from high-quality 5000, 6000, and 7000 series aluminum alloys. Through advanced automated production lines and strict quality control, we ensure that every aluminum tube meets high standards. Our cold finished aluminum tubes, processed by cold rolling or cold drawing, significantly enhance the strength of seamless aluminum tubes, making them ideal for high-performance and critical safety applications.

Cold Finished Aluminum Tube Specifications

Product Name Cold Finished Aluminum Tube
Material 5000, 6000, 7000 series aluminum alloys
Tube Shapes Round aluminum tube, square aluminum tube, rectangular aluminum tube
Temper T5, T6
Surface Treatment Polishing, anodizing, powder coating, wood grain, electrophoresis
Further Processing Cold rolling / cold drawing
Mold Opening Time 10-15 days
Size/Dimensions Custom or Standard
Minimum Order Quantity 500KG per item
Quality Standards GB/T 5237-2008, GB/T 6892-2015, JIS, ASTM, BS, DIN, API
Production Time 20-25 days
Standard Packaging PE shrink film, non-woven fabric, kraft paper, cartons, or custom packaging

Cold Working Aluminum Tubes Applications

Application Fields Description
Aerospace Cold working aluminum tubes have significant applications in the aerospace field, especially in structural parts, supports, and connecting components that require high precision and strength. Due to the excellent lightweight and corrosion resistance of aluminum tubes, they effectively reduce the overall weight of aircraft and spacecraft while maintaining structural stability and reliability.
Automotive Industry Cold working aluminum tubes are widely used in the automotive industry, particularly in parts such as frames, exhaust systems, and suspension systems. The high strength and lightweight characteristics of aluminum tubes make them ideal for optimizing car performance, improving fuel efficiency, and reducing emissions, especially in high-performance cars and electric vehicles.
Construction and Structures Cold working aluminum tubes, with their high precision, corrosion resistance, and good machinability, are widely used in the construction and structural fields. Whether as building frameworks, support structures, or piping materials, aluminum tubes provide strong, durable, and aesthetically pleasing solutions, especially in environments requiring long-term durability.
Machinery and Equipment Cold working aluminum tubes are extensively used in the manufacturing of precision machinery, automation equipment, and precision instruments. Their uniform wall thickness and excellent machinability allow aluminum tubes to be precisely formed into various shapes and sizes, meeting high technical and performance standards, particularly in high-end equipment and precision processes.
Marine Applications In the marine field, cold working aluminum tubes are widely used in piping and structural components due to their high strength and excellent corrosion resistance. Whether for ship water systems or offshore platform support structures, aluminum tubes can withstand long-term use in harsh environments, maintaining outstanding stability and durability.

Advantages of Cold Working Aluminum Tubes

  • High Precision: Cold working aluminum tubes achieve high dimensional accuracy, making them suitable for applications with strict tolerance requirements.
  • Enhanced Performance: During the cold working process, the hardness and strength of aluminum are improved, making it suitable for structural components that bear significant mechanical stress.
  • Excellent Surface Quality: Cold working aluminum tubes have smooth surfaces, reducing surface defects, and enhancing aesthetics and corrosion resistance.
  • Wide Range of Surface Treatments: Various surface treatments are available, including powder coating, brushing, anodizing, and polishing, to meet different customer needs and preferences.
  • Cost-Effective: Although cold working aluminum tubes may be relatively expensive, their precise dimensions and enhanced mechanical properties make them ideal for high-demand applications.

Cold working aluminum tubes are widely used in fields that require precise tolerances and high mechanical performance, such as aerospace, automotive, construction, and machinery manufacturing.

Manufacturing Process of Cold Working Aluminum Tubes

The production process of cold working aluminum tubes generally involves the following steps:

  • Hot Billet Preparation: First, aluminum alloy rods or aluminum tube billets are heated to an appropriate temperature to facilitate forming in the subsequent cold working steps.
  • Cold Drawing or Cold Rolling: In the cold drawing or cold rolling process, the aluminum tube billet is drawn through molds or rollers at room temperature to form it. This process adjusts the aluminum tube's diameter, wall thickness, or shape to precise dimensions.
  • Cold Drawing: Cold drawn aluminum tubes are typically pulled from coarser sizes into the desired elongated tube shape using molds. This process results in a smooth surface and increases the strength and hardness of the aluminum tube.
  • Cold Rolling: The cold rolling process involves compressing aluminum tubes between multiple rollers under pressure, shaping them without heating. This process smooths the surface of the aluminum tube while maintaining high dimensional accuracy and uniform wall thickness.
  • Dimensional and Tolerance Control: A notable feature of cold working aluminum tubes is their ability to achieve extremely strict outside diameter and wall thickness tolerances. This makes them suitable for applications requiring high precision and tight tolerances.
  • Final Processing: Finally, cold working aluminum tubes may require further cutting, deburring, and surface treatments (such as anodizing or coating) to meet the requirements of the final application.

Are There Differences Between Cold Rolled and Cold Drawn Aluminum Tubes?

Comparison Table of Cold Rolled Aluminum Tubing and Cold Drawn Aluminum Tubing

Characteristics Cold Rolled Aluminum Tubing Cold Drawn Aluminum Tubing
Processing Method Formed by passing aluminum material through rollers at room temperature, increasing the material's strength and improving surface smoothness. Formed by pulling aluminum material through a die at room temperature, improving the material's shape, mechanical properties, and producing a shiny surface.
Shape Typically flat aluminum tubes, suitable for applications requiring large sizes and higher precision. Typically elongated shapes, suitable for applications that require high precision.
Surface Quality Enhances surface smoothness and reduces surface defects. The cold drawing process results in a very smooth surface with a glossy finish.
Mechanical Properties Enhances the strength of the aluminum material, but has a lesser impact on hardness. Alters the mechanical properties of the aluminum material, improving strength and hardness.
Application Areas Mainly used for large sizes and applications requiring high surface smoothness and strength. Suitable for precision applications requiring high accuracy and uniform wall thickness, such as aerospace, automotive, and construction.

HC Aluminum is committed to providing the highest quality cold processed aluminum tubing to our customers. With years of technical expertise and production experience, we ensure that each aluminum tube performs excellently and reliably in its application. Whether your needs involve mass production or custom solutions, we are here to provide professional solutions.

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