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0.8125" Aluminum Hexagonal Bar 2024-T851-Cold Finish

This 0.8125-inch hexagonal bar, measured across flats, is made from high-strength 2024-T851 aluminum alloy, cold-finished to ensure precise geometry and smooth finishes. Its excellent combination of strength, lightweight, and fatigue resistance is well-suited for components such as hydraulic systems, connectors, and brackets in demanding environments.

Measurement Diagram of Aluminum Hexagonal Bar

0.8125" Aluminum Hexagonal Bar 2024-T851-Cold Finish Specifications

Specification Details
Across Flats 0.8125"
Material Aluminum
Form hexagonal bar
Alloy Type 2024
Max Length 288 inches (24 feet)
Temper T851
Production Method Cold Finished

0.8125" Aluminum Hexagonal Bar 2024-T851-Cold Finish More Informations

Material: 2024-T851 aluminum, a strong, lightweight, and high-performance alloy.

Characteristics: Excellent fatigue resistance and stress corrosion resistance, coupled with high tensile strength, making it ideal for components under cyclic stress.

Applications: Aerospace components such as brackets, gussets, and stiffeners that require strong, durable materials. Also used in military aircraft components and high-performance structures.

Processing Method: Cold finish, ensuring the bar retains its mechanical properties and dimensional precision.

Select length below or Custom Cut

  • 12" (1 ft.)
  • 24" (2 ft.)
  • 36" (3 ft.)
  • 48" (4 ft.)
  • 72" (6 ft.)
  • 96" (8 ft.)
  • 144" (12 ft.)
  • 192" (16 ft.)
  • 240" (20 ft.)
  • 288" (24 ft.)
  • Custom cuts supported

2024 T851 Aluminum Material Data Sheet

Physical Properties Metric English Comments
Density 2.78 g/cc 0.1 lb/in³ AA; Typical
2024 T851 Aluminum Mechanical Properties
Hardness, Brinell 128 128 500 kg load/10 mm ball
Hardness, Knoop 161 161 Estimated from Brinell
Hardness, Rockwell A 49 49 Estimated from Brinell
Hardness, Rockwell B 79 79 Estimated from Brinell
Hardness, Vickers 146 146 Estimated from Brinell
Tensile Strength, Ultimate Min 455 MPa Min 66000 psi
Tensile Strength, Yield Min 400 MPa Min 58000 psi
Elongation at Break 5 % 5 %
Modulus of Elasticity 72.4 GPa 10500 ksi Estimated from other heat treatments.
Poisson's Ratio 0.33 0.33 Estimated from other heat treatments.
Fatigue Strength 117 MPa 17000 psi 500, 000, 000 cycles; completely reversed; R. R. Moore Machine and specimen.
Machinability 70 % 70 % 0-100 Scale (A=90; B=70; C=50; D=30; E=10)
Shear Modulus 27 GPa 3920 ksi Estimated from similar Al alloys.
Shear Strength 296 MPa 42900 psi
2024 T851 Aluminum Electrical Properties
Electrical Resistivity 4.5e-006 ohm-cm 4.5e-006 ohm-cm
2024 T851 Aluminum Thermal Properties
CTE, linear 68°F 23.2 µm/m-°C 12.9 µin/in-°F AA; Typical; Average over 68-212°F range.
CTE, linear 250°C 24.7 µm/m-°C 13.7 µin/in-°F Average over the range 20-300ºC
Specific Heat Capacity 0.875 J/g-°C 0.209 BTU/lb-°F
Thermal Conductivity 151 W/m-K 1050 BTU-in/hr-ft²-°F
Melting Point 502 - 638 °C 935 - 1180 °F AA; Typical range based on typical composition for wrought products 1/4 inch thickness or greater. Eutectic melting is not eliminated by homogenization.
Solidus 502 °C 935 °F AA; Typical
Liquidus 638 °C 1180 °F AA; Typical
2024 T851 Aluminum Processing Properties
Annealing Temperature 413 °C 775 °F
Solution Temperature 256 °C 493 °F

Chemistry Information 2024 Aluminum

Alloy Si Fe Cu Mn Mg Cr Zn Zr Ti Standard
2024 0.50 0.50 3.8-4.9 0.30-0.90 1.20-1.80 0.10 0.25 - 0.15 GB/AMS/EN

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